fix(auth): drop invalid auth profiles from order

src/agents/auth-profiles.test.ts

@@ -59,6 +59,134 @@ describe("resolveAuthProfileOrder", () => {
     expect(order).toContain("anthropic:default");
   });
 
+  it("drops explicit order entries that are missing from the store", () => {
+    const order = resolveAuthProfileOrder({
+      cfg: {
+        auth: {
+          order: {
+            minimax: ["minimax:default", "minimax:prod"],
+          },
+        },
+      },
+      store: {
+        version: 1,
+        profiles: {
+          "minimax:prod": {
+            type: "api_key",
+            provider: "minimax",
+            key: "sk-prod",
+          },
+        },
+      },
+      provider: "minimax",
+    });
+    expect(order).toEqual(["minimax:prod"]);
+  });
+
+  it("drops explicit order entries that belong to another provider", () => {
+    const order = resolveAuthProfileOrder({
+      cfg: {
+        auth: {
+          order: {
+            minimax: ["openai:default", "minimax:prod"],
+          },
+        },
+      },
+      store: {
+        version: 1,
+        profiles: {
+          "openai:default": {
+            type: "api_key",
+            provider: "openai",
+            key: "sk-openai",
+          },
+          "minimax:prod": {
+            type: "api_key",
+            provider: "minimax",
+            key: "sk-mini",
+          },
+        },
+      },
+      provider: "minimax",
+    });
+    expect(order).toEqual(["minimax:prod"]);
+  });
+
+  it("drops token profiles with empty credentials", () => {
+    const order = resolveAuthProfileOrder({
+      cfg: {
+        auth: {
+          order: {
+            minimax: ["minimax:default"],
+          },
+        },
+      },
+      store: {
+        version: 1,
+        profiles: {
+          "minimax:default": {
+            type: "token",
+            provider: "minimax",
+            token: "   ",
+          },
+        },
+      },
+      provider: "minimax",
+    });
+    expect(order).toEqual([]);
+  });
+
+  it("drops token profiles that are already expired", () => {
+    const order = resolveAuthProfileOrder({
+      cfg: {
+        auth: {
+          order: {
+            minimax: ["minimax:default"],
+          },
+        },
+      },
+      store: {
+        version: 1,
+        profiles: {
+          "minimax:default": {
+            type: "token",
+            provider: "minimax",
+            token: "sk-minimax",
+            expires: Date.now() - 1000,
+          },
+        },
+      },
+      provider: "minimax",
+    });
+    expect(order).toEqual([]);
+  });
+
+  it("keeps oauth profiles that can refresh", () => {
+    const order = resolveAuthProfileOrder({
+      cfg: {
+        auth: {
+          order: {
+            anthropic: ["anthropic:oauth"],
+          },
+        },
+      },
+      store: {
+        version: 1,
+        profiles: {
+          "anthropic:oauth": {
+            type: "oauth",
+            provider: "anthropic",
+            access: "",
+            refresh: "refresh-token",
+            expires: Date.now() - 1000,
+          },
+        },
+      },
+      provider: "anthropic",
+    });
+    expect(order).toEqual(["anthropic:oauth"]);
+  });
+
   it("does not prioritize lastGood over round-robin ordering", () => {
     const order = resolveAuthProfileOrder({
       cfg,

src/agents/auth-profiles.ts

@@ -1042,6 +1042,7 @@ export function resolveAuthProfileOrder(params: {
 }): string[] {
   const { cfg, store, provider, preferredProfile } = params;
   const providerKey = normalizeProviderId(provider);
+  const now = Date.now();
   const storedOrder = (() => {
     const order = store.order;
     if (!order) return undefined;
@@ -1076,7 +1077,36 @@ export function resolveAuthProfileOrder(params: {
 
   const filtered = baseOrder.filter((profileId) => {
     const cred = store.profiles[profileId];
-    return cred ? normalizeProviderId(cred.provider) === providerKey : true;
+    if (!cred) return false;
+    if (normalizeProviderId(cred.provider) !== providerKey) return false;
+    const profileConfig = cfg?.auth?.profiles?.[profileId];
+    if (profileConfig) {
+      if (normalizeProviderId(profileConfig.provider) !== providerKey) {
+        return false;
+      }
+      if (profileConfig.mode !== cred.type) {
+        const oauthCompatible =
+          profileConfig.mode === "oauth" && cred.type === "token";
+        if (!oauthCompatible) return false;
+      }
+    }
+    if (cred.type === "api_key") return Boolean(cred.key?.trim());
+    if (cred.type === "token") {
+      if (!cred.token?.trim()) return false;
+      if (
+        typeof cred.expires === "number" &&
+        Number.isFinite(cred.expires) &&
+        cred.expires > 0 &&
+        now >= cred.expires
+      ) {
+        return false;
+      }
+      return true;
+    }
+    if (cred.type === "oauth") {
+      return Boolean(cred.access?.trim() || cred.refresh?.trim());
+    }
+    return false;
   });
   const deduped: string[] = [];
   for (const entry of filtered) {
@@ -1089,7 +1119,6 @@ export function resolveAuthProfileOrder(params: {
   if (explicitOrder && explicitOrder.length > 0) {
     // ...but still respect cooldown tracking to avoid repeatedly selecting a
     // known-bad/rate-limited key as the first candidate.
-    const now = Date.now();
     const available: string[] = [];
     const inCooldown: Array<{ profileId: string; cooldownUntil: number }> = [];